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Excavator Parts San Jose - Excavators are instrumental for completing building projects on time and on budget. They are extremely efficient in moving and transporting heavy loads within minutes. Besides being utilized in construction, this equipment is popular in a variety of industries including bridge and road work, agriculture and landscaping. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. There are many applications for excavators and their attachments including forestry, snow removal with snowplow attachments and a snowblower, material handling, river dredging, construction, brush cutting with a hydraulic saw and mower attachments, digging trenches, holes and foundations, mulching for forestry, working alongside a pile driver for driving piles, grading and landscaping, regular and open-pit mining, demolition work with hydraulic claw attachments and a breaker, drilling footings and for rock blasting with an auger attachment or hydraulic drill. An excavator is a popular kind of heavy construction equipment made up of particular parts. The dipper, boom, cab and bucket are situated on top of a rotating platform called the house. The house is located on top of an undercarriage that features either wheels or tracks. The steam shovels of yesterday have transformed into today’s excavators. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes. Excavator Models There are numerous sizes and models when it comes to hydraulic excavators. Compact and tiny models weigh in around two thousand pounds. The largest models conversely fall into the two million pound category. Three hydraulic pumps are utilized by modern hydraulic models instead of relying on mechanical drivetrain configurations. Two of the pumps supply high-pressure oil for the track motors, swing motor, arms and accessories. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three pumps that are in an excavator are often the two variable displacement piston pumps and the gear pump. These pumps are arranged in the excavator in a variety of formats depending on different manufacturer models. The House and the Undercarriage The two main aspects of the machine are made by the undercarriage and the house. The undercarriage is comprised of the tracks, track frame, the gears and the hydraulic motor that operates the blade tracks. The house consists of the operator cab, the counterweight, hydraulic oil tanks, fuel and the engine. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This design allows the excavator to move freely in 360 degrees. The house is attached to the main boom and various configurations are available. The most common type of booms are the mono booms. This kind of boom offers zero movement other than up and down motions A knuckle boom is another option which allows it to move right and left in line with the machine. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. Triple articulated booms are also on the market. A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The length of the stick is optional depending on whether breakout power or reach is necessary. Longer stick models are utilized for reach applications, while shorter sticks are used for breakout power situations. At the end of the stick, the bucket is attached. A mud bucket refers to a wide bucket that has a straight cutting edge for cleanup applications and leveling and where teeth are not required. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are many different buckets of varying sizes for different applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more. Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This was in place to add more lifting capacity and digging force. This design was not ideal for working in confined locations. Today’s machines have been designed with the counterweight to stay in the width of the tracks for a much more user-friendly design. The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. These types of control configuration disperse the four top digging controls between two different x-y joysticks, enabling an experienced operator to have simultaneous control of all four functions. Certain excavators have switches to allow the operator to decide on which configuration they want to use during operation. Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators commonly work alongside bulldozers and loaders. The majority of medium and compact sized wheeled models have a dozer blade or a backfill blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole. 8 Main Excavator Types • Long Reach • Backhoe • Suction • Steam Shovel • Bucket Wheel • Skid Steer • Dragline • Crawler Steam Shovel Steam shovels are one of the original types of excavators. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels resemble backhoes with the shovel or bucket facing away from the machine as opposed to towards the unit. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are popular for digging around objects that might interfere with a regular backhoe. Backhoe Backhoes are one of the most popular kinds of excavators. Backhoes contain a large bucket that extends from a boom or an arm and a wheeled track base. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The smaller models enable operators to work in tiny spaces; however, this translates to approximately a 200-degree swiveling capacity for digging close to the machine. Dragline Excavator A dragline excavator resembles a backhoe and includes various cables and lines to facilitate the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work. Skid Steer Excavators Skid steers have buckets and booms that face away from the operator. This design allows attachments to reach over the cab as opposed to around it. Skid steers are excellent in narrow areas and can easily negotiate tight turns thanks to this specific design. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space. Suction Excavator The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is moved back to the truck. This machine makes it safer to dig around underground pipes and equipment compared to regular backhoes. Crawler Excavators Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The machine can travel down hills thanks to the chain wheel configuration that makes these machines excellent for difficult and hilly terrain. Crawlers are slower in comparison to other models but offer better stability, flexibility and balance. Long Reach Excavators The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. This machine offers over one hundred feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Numerous attachments can be attached to the arm to complete jobs including shearing, crushing and cutting. Bucket Wheel Excavator These excavators function with a large front wheel with built-in buckets and shovels. As the wheel rotates, rocks and dirt are scooped up in the buckets. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt carries the material into a bin that may be part of the model or separate.